Designing safety plc based gaz turbine protection system with integrated iiot solution

Abstract

The project aims to design a gas turbine protection system to ensure safe and reliable operation. It addresses risks such as vibrations, high temperatures, and over speed, meeting SIL2 safety requirements. The core of the system is the Bently Nevada 3500, which collects real-time data on vibrations, temperature, and speed. A safety PLC, the S7-1500, analyzes this data to initiate timely actions for turbine protection. A user-friendly Human-Machine Interface (HMI) and Supervisory Control and Data Acquisition (SCADA) system, powered by the WinCC runtime, are implemented. This allows opera-tors to visualize real-time data and make informed decisions about turbine performance. Additionally, an Industrial Internet of Things (IIoT) solution powered by Node-RED is integrated. Two instances of Node-RED are employed: one as a central hub for efficient data collection, processing, and storage, and another hosted on a cloud-based server for remote access and advanced data management.The system incorporates automatic notification svi aemai lan dTelegra mi nth eeven to f aturbin etrip ,ensurin gswif tre-sponse and effectiv emitigatio nmeasures .B yintegratin gadvance dtechnologies ,thi sgas turbine protection system offer scomprehensiv emonitoring ,control ,an dsafet yfeatures. It optimizes data processing, visualization, and remote access, ultimately enhancing turbine performance, ensuring operational integrity, and improving overall safety.