Browsing by Author "Abderazek, Hammoudi"

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Enhancing sustainability in CNC turning of POM-C polymer using MQL with vegetable-based lubricant: machine learning and metaheuristic optimization approaches
(Springer Science and Business Media, 2025) Hakmi, Tallal; Abderazek, Hammoudi; Yapan, Yusuf Furkan; Hamdi, Amine; Uysal, Alper
Sustainable machining of polymer parts, which is still less advanced than metal machining, aims not only to improve machinability but also to address environmental and economic challenges. Therefore, this study analyzes the sustainability of polyoxymethylene copolymer (POM-C) turning by incorporating minimum quantity lubrication (MQL) parameters (Q: flow rate, θ: nozzle angle, and d: nozzle distance) and conventional cutting parameters (Vc: cutting speed, f: feed, and ap: depth of cut), while replacing conventional oil with a biodegradable and environmentally friendly lubricant derived from Eraoil KT/2000. Additionally, the methodology relies on sustainability indicators such as surface roughness (Ra), total energy consumption (Etotal), total carbon emissions (CEtotal), and overall cost (Ctotal). To achieve this, several approaches are employed, including analysis of variance (ANOVA), artificial neural networks (ANN), k-fold cross-validation (k-fold CV), and two multi-objective metaheuristic optimization algorithms, namely SHAMODE (success history-based multi-objective adaptive differential evolution) and RPBILDE (real-code population-based incremental learning and differential evolution), are used to identify significant factors, establish mathematical models, and determine optimal conditions. The multi-objective optimization highlights trade-offs between the four sustainability criteria. Thus, a low feed value and a low MQL flow rate, combined with significant angle and distance, as well as moderate cutting speed and depth of cut, provide minimal surface roughness (Ra = 1008 µm), low energy consumption (Etotal = 0.0947 MJ), low carbon emissions (CEtotal = 0.0583 kgCO₂) but with a slightly higher cost (Ctotal = 1701 $). These results confirm a Pareto front where the improvement of one criterion negatively impacts another, guiding industrial decisions based on priorities
Enhancing sustainability in CNC turning of POM-C polymer using MQL with vegetable-based lubricant: machine learning and metaheuristic optimization approaches
(Springer Science and Business Media, 2025) Hakmi, Tallal; Abderazek, Hammoudi; Yapan, Yusuf Furkan; Hamdi, Amine; Uysal, Alper
Sustainable machining of polymer parts, which is still less advanced than metal machining, aims not only to improve machinability but also to address environmental and economic challenges. Therefore, this study analyzes the sustainability of polyoxymethylene copolymer (POM-C) turning by incorporating minimum quantity lubrication (MQL) parameters (Q: flow rate, θ: nozzle angle, and d: nozzle distance) and conventional cutting parameters (Vc: cutting speed, f: feed, and ap: depth of cut), while replacing conventional oil with a biodegradable and environmentally friendly lubricant derived from Eraoil KT/2000. Additionally, the methodology relies on sustainability indicators such as surface roughness (Ra), total energy consumption (Etotal), total carbon emissions (CEtotal), and overall cost (Ctotal). To achieve this, several approaches are employed, including analysis of variance (ANOVA), artificial neural networks (ANN), k-fold cross-validation (k-fold CV), and two multi-objective metaheuristic optimization algorithms, namely SHAMODE (success history-based multi-objective adaptive differential evolution) and RPBILDE (real-code population-based incremental learning and differential evolution), are used to identify significant factors, establish mathematical models, and determine optimal conditions. The multi-objective optimization highlights trade-offs between the four sustainability criteria. Thus, a low feed value and a low MQL flow rate, combined with significant angle and distance, as well as moderate cutting speed and depth of cut, provide minimal surface roughness (Ra = 1008 µm), low energy consumption (Etotal = 0.0947 MJ), low carbon emissions (CEtotal = 0.0583 kgCO₂) but with a slightly higher cost (Ctotal = 1701 $). These results confirm a Pareto front where the improvement of one criterion negatively impacts another, guiding industrial decisions based on priorities
Fuzzy Logic-Based Energy Management Strategy for Hybrid Renewable System with Dual Storage Dedicated to Railway Application
(Multidisciplinary Digital Publishing, 2025) Hacini, Ismail; Lalouni Belaid, Sofia; Idjdarene, Kassa; Abderazek, Hammoudi; Berabez, Kahina
Railway systems occupy a predominant role in urban transport, providing efficient, high-capacity mobility. Progress in rail transport allows fast traveling, whilst environmental concerns and CO2 emissions are on the rise. The integration of railway systems with renewable energy source (RES)-based stations presents a promising avenue to improve the sustainability, reliability, and efficiency of urban transport networks. A storage system is needed to both ensure a continuous power supply and meet train demand at the station. Batteries (BTs) offer high energy density, while supercapacitors (SCs) offer both a large number of charge and discharge cycles, and high-power density. This paper proposes a hybrid RES (photovoltaic and wind), combined with batteries and supercapacitors constituting the hybrid energy storage system (HESS). One major drawback of trains is the long charging time required in stations, so they have been fitted with SCs to allow them to charge up quickly. A new fuzzy energy management strategy (F-EMS) is proposed. This supervision strategy optimizes the power flow between renewable energy sources, HESS, and trains. DC bus voltage regulation is involved, maintaining BT and SC charging levels within acceptable ranges. The simulation results, carried out using MATLAB/Simulink, demonstrate the effectiveness of the suggested fuzzy energy management strategy for various production conditions and train demand
Optimised heat exchange in a magnetised nanofluid-filled cavity using hybrid deep neural network and metaheuristic algorithms
(Taylor and Francis Ltd., 2025) Benderradji, Razik; Laouissi, Aissa; Karmi, Yacine; Abderazek, Hammoudi; Chetbani, Yazid; Belaadi, Ahmed; Mukalazi, Herbert; Ghernaout, Djamel; Chamkha, Ali
This study presents a comprehensive numerical investigation into steady-state mixed convection heat transfer within a square ventilated cavity containing a centrally positioned isothermal cold cylinder. The objective is to assess the combined effects of nanofluids and magnetic fields on thermal performance. The working fluids considered include pure water and water-based nanofluids enhanced with copper (Cu) and aluminium oxide (Al2O3) nanoparticles. Simulations were conducted across a range of Richardson numbers (0.1 < Ri < 100), Hartmann numbers (0 < Ha < 100), and nanoparticle volume fractions (0% < φ < 8%), using the finite volume method and the SIMPLER algorithm. Distinct from prior studies, this work bridges two gaps: (i) quantifying how high magnetic fields (Ha > 50) diminish nanoparticle-enhanced heat transfer and (ii) integrating artificial intelligence not only for prediction but also optimisation. Specifically, three machine learning models Decision Tree (DT), K-Nearest Neighbors (KNN), and a Deep Neural Network optimised via Genetic Algorithm (DNN-GA) were trained on 160 high-fidelity simulation datasets to estimate the average Nusselt number. Results demonstrated the DNN-GA’s superior accuracy (R² = 0.999, RMSE = 0.021) over DT (R² = 0.978) and KNN (R² = 0.921). Furthermore, five metaheuristic algorithms Queuing Search Algorithm (QSA), Barnacles Mating Optimiser (BMO), Search and Rescue (SAR), Gradient-Based Optimiser (GBO), and Manta Ray Foraging Optimisation (MRFO) were applied to maximise heat transfer. Optimisation identified Cu nanoparticles at Ri = 109.7, Ha = 9.0, and φ = 6% as optimal (Nu = 34.95), validated experimentally with 0.89% error. The findings confirm that increasing Ri and Ha enhances heat transfer efficiency (by 12–18%), while nanoparticle contribution declines (to 3–5%) at higher Ha. This work offers a dual contribution: advancing understanding of MHD nanofluid interactions in ventilated cavities and demonstrating a robust AI-driven framework for thermal system design. Highlights: Analysis of mixed convection in a ventilated cavity using Cu-water and Al2O3-water nanofluids under varying Richardson and Hartmann numbers. Examination of magnetic field impacts on heat transfer and nanofluid flow. Comparative study of Al2O3 and Cu nanoparticles on heat transfer enhancement. Provides valuable insights into the combined effects of nanoparticles, magnetic fields, and convection parameters. Machine learning models are very useful for predicting the Nusselt number. Metaheuristics algorithms are highly effective in optimising heat transfer processes
Sustainability and machinability in hard turning under MQL conditions using nanoparticle-enriched vegetable-based fluid: an integrated assessment
(Springer Science and Business Media, 2025) Hamdi, Amine; Abderazek, Hammoudi; Yapan, Yusuf Furkan; Uysal, Alper; Merghache, Sidi Mohammed
This study introduces an integrated approach for assessing both sustainability and machinability in the CNC turning of hardened AISI 1045 steel (52 HRC). The machining process employs minimum quantity lubrication (MQL) supplemented with biodegradable, vegetable oil–based nanofluids. Two distinct nanoparticle formulations are investigated: one based on multiwalled carbon nanotubes (MWCNT) and the other on hexagonal boron nitride (hBN). The study is conducted according to a Taguchi L18 experimental design. Four critical performance indicators are assessed: surface roughness (Ra), cutting temperature (Tc), total carbon emissions (CEtotal), and overall machining cost (MCtotal). The comprehensive analysis integrated Pareto charts, multiple linear regression modeling, and experimental validation. Furthermore, multicriteria decision making using the technique for order preference by similarity to ideal solution (TOPSIS) is employed, with equal weighting (25%) assigned to each criterion. The findings reveal that the hBN-based nanofluid achieved the highest overall performance, closely followed by the MWCNT-enhanced formulation, which demonstrated notable effectiveness in thermal control and environmental impact reduction. In contrast, traditional MQL without nanoparticles proved less efficient. Moreover, the cross-analysis of Pareto diagrams revealed that the cutting condition (CC) is the only factor with a statistically significant effect on all measured responses