Publications Scientifiques
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Item Sensor Fault Detection in Uncertain Large-Scale Systems Using Interval-Valued PCA Technique(IEEE, 2025) Louifi, Abdelhalim; Kouadri, Abdelmalek; Harkat, Mohamed-FaouziPrincipal component analysis (PCA)-based fault detection and diagnosis (FDD) is a well-established, data- driven method that has shown remarkable performance. Despite the excellent reputation of the PCA, it is not an opti- mal solution, mainly due to the effect of system parameters’ uncertainties and imprecise measurements. These drasti- cally affect the decision-making concerning the operating state of the process. In this article, the data collected by different sensors are transformed from a single value to an interval value form by which errors and uncertainties in the measurements are quantified satisfactorily. Then, the process modeling based on the PCA technique has been duly performed for interval-valued. Afterward, the well-known fault detection statistics T 2 , Q, and 8 are obtained under an interval-valued representation. The developed technique is tested in the cement rotary kiln process. Its performance in terms of false and missed alarms and detection delay is compared with that of other techniques through an actual involuntary system fault and other different types of sensor faults. The obtained results show high superiority in detecting accurately and quickly distinct faults in a stochastic environment, including unknown and uncontrolled uncertainties. Consequently, the results have been reduced by more than 33%, 85%, and 45% for T 2 , Q, and 8, respectively, compared with the best results of the studied methods.Item Real-Time Fault Detection and Diagnosis Method for Industrial Chemical Tennessee Eastman Process(Institute of Electrical and Electronics Engineers Inc., 2024) Attouri, Khadija; Mansouri, Majdi; Hajji, Mansour; Kouadri, Abdelmalek; Bouzrara, Kais; Nounou, HazemThe accurate detection and diagnosis of faults are critical for maintaining optimal operation and ensuring the reliability of industrial processes. Notably, the topic of online fault detection and diagnosis has recently presented a significant challenge. This work mainly deploys a neural network technique for the comprehensive detection and diagnosis of faults within the Tennessee Eastman Process (TEP) on a low-computational power system, the Raspberry Pi board. The devolved methodology showcases a remarkable level of accuracy (94.50%) in diagnosing the various TEP faults, affirming its robustness and effectiveness. To elevate the practical applicability of the proposed approach, a meticulous investigation into the implementation of the suggested approach on a Raspberry Pi 4 card was undertaken. The successful realization of this implementation not only highlights the adaptability of the approach but also paves the way for its seamless integration into practical industrial applications.Item Real-Time Fault Detection Scheme for Industrial Chemical Tennessee Eastman Process(Institute of Electrical and Electronics Engineers Inc., 2024) Attouri, Khadija; Mansouri, Majdi; Hajji, Mansour; Kouadri, Abdelmalek; Bouzrara, Kais; Nounou, HazemThe key idea behind this study is to integrate a moving window dynamic PCA (MW-DPCA) methodology for fault detection within the Tennessee Eastman process (TEP) into a low-computational power system, the Raspberry Pi 4 card, for real-time application. Indeed, the paramount importance of real-time fault detection (FD) in intricate industrial processes presents a critical challenge. Various data-driven techniques have been developed to ensure safety, maintain operational stability, and optimize productivity in such processes. Principal Component Analysis (PCA) is a fundamental data-driven technique that utilizes dimensionality reduction to extract the most informative features from high-dimensional data, simplifying analysis and potentially revealing underlying fault patterns. However, PCA primarily focuses on static relationships and may miss crucial temporal dynamics for fault identification. This is where dynamic PCA (DPCA) excels. By incorporating lagged values of variables, DPCA captures the temporal evolution of features, enabling a more comprehensive understanding of process behavior and improving the detection of faults involving dynamic changes. In order to address the stochastic measurements, a moving average filter tool is also employed. The results obtained and the successful realization of this implementation demonstrate the adaptability of the approach and pave the way for its seamless integration into practical industrial applications.Item Dynamic Interval-Valued PCA for Enhanced Fault Detection(Institute of Electrical and Electronics Engineers Inc., 2024) Rouani, Lahcene Rouani; Harkat, Mohamed Faouzi Harkat; Kouadri, Abdelmalek Kouadri; Bensmail, Abderazak; Mansouri, Majdi; Nounou, MohamedThis study introduces three novel dynamic interval-valued principal component analysis (DIPCA) methods: dynamic centers PCA (D-CPCA), dynamic vertices PCA (D-VPCA), and dynamic complete information PCA (D-CIPCA). These methods advance traditional interval-valued PCA (IPCA) by integrating dynamic aspects of industrial processes, thus addressing both data uncertainties and temporal correlations. The DIPCA methods were validated using real-world data from the Ain El Kebira cement plant. Results indicate significant improvements in fault detection accuracy, achieving lower false alarm rates and higher reliability compared to classical IPCA methods. Furthermore, an enhanced combined index for interval-valued data was developed, providing a single, comprehensive statistical measure for streamlined process monitoring.Item RKPCA-based approach for fault detection in large scale systems using variogram method(Elsevier, 2022) Kaib, Mohammed Tahar Habib; Kouadri, Abdelmalek; Harkat, Mohamed Faouzi; Bensmail, AbderazakPrincipal Component Analysis (PCA)-based approach for fault detection is a simple and accurate data-driven technique for feature extraction and selection. However, PCA performs poorly if the data used has nonlinear characteristics where this type of data is widely present in most industrial processes. To overcome this drawback, Kernel PCA (KPCA) is an alternative technique used to work on this type of data but it requires more computation time and memory storage space for large-sized data sets. Many size reduction techniques have been developed to select the most relevant observations that will be employed by KPCA. This, known as Reduced KPCA (RKPCA), consequently requires less computation time and memory storage space than KPCA. Besides, it possesses the advantages of both KPCA and standard PCA. In this paper, a reduction in the size of a data set based on a multivariate variogram is proposed. According to its conventional formalism, the uncorrelated observations are selected and kept to form a reduced training data set. Afterward, the KPCA model is built through this data set for faults detection purposes. The proposed RKPCA scheme is tested using an actual involuntary process fault and various simulated sensor faults in a cement plant. Compared to other RKPCA techniques, the developed one yields better resultsItem Bearing fault detection under time-varying speed based on empirical wavelet transform, cultural clan-based optimization algorithm, and random forest classifier(SAGE Publications, 2021) Moussaoui, Imane; Rahmoune, Chemseddine; Zair, Mohamed; Benazzouz, DjamelBearings are massively utilized in industries of nowadays due to their huge importance. Nevertheless, their defects can heavily affect the machines performance. Therefore, many researchers are working on bearing fault detection and classification; however, most of the works are carried out under constant speed conditions, while bearings usually operate under varying speed conditions making the task more challenging. In this paper, we propose a new method for bearing condition monitoring under time-varying speed that is able to detect the fault efficiently from the vibration signatures. First, the vibration signal is processed with the Empirical Wavelet Transform to extract the AM-FM modes. Next, time domain features are calculated from each mode. Then, the features’ set is reduced using the Cultural Clan-based optimization algorithm by removing the redundant and unimportant parameters that may mislead the classification. Finally, an ensemble learning algorithm “Random Forest” is used to train a model able to classify the fault based on the selected features. The proposed method was tested on a time-varying real dataset consisting of three different bearing health states: healthy, outer race defect, and inner race defect. The obtained results indicate the ability of our proposed method to handle the speed variability issue in bearing fault detection with high efficiencyItem Kernelized relative entropy for direct fault detection in industrial rotary kilns(John Wiley and Sons Ltd, 2018) Hamadouche, Anis; Kouadri, Abdelmalek; Bensmail, AbderazakThe objective of this work is to use a 1-dimensional signal that reflects the dissimilarity between multidimensional probability densities for detection. With the modified Kullback-Leibler divergence, faults can be directly detected without any normality assumption or joint monitoring of related test statistics in different subspaces such as the T2 and SPE in principal component analysis–based methods. To relieve the difficulty associated with asymptotic high-dimensional density estimates, we have estimated the density ratio rather than the densities themselves. This can be done by approximating the density ratio with kernel basis functions and learn the weights from the available data. The developed algorithm is generic and can be applied to any industrial system as long as process historical data is available. As a case study, we apply this algorithm to a real rotary kiln in operation, which is an integral part of the cement manufacturing plant of Ain El Kebira, Algeria.Item Nonparametric Kullback-divergence-PCA for intelligent mismatch detection and power quality monitoring in grid-connected rooftop PV(Elsevier, 2019) Bakdi, Azzeddine; Bounoua, Wahiba; Mekhilef, Saad; Halabi, Laith M.In parallel to sustainable growth in solar fraction, continuous reductions in Photovoltaic (PV) module and installation costs fuelled a profound adoption of residential Rooftop Mounted PV (RMPV) installations already reaching grid parity. RMPVs are promoted for economic, social, and environmental factors, energy performance, reduced greenhouse effects and bill savings. RMPV modules and energy conversion units are subject to anomalies which compromise power quality and promote fire risk and safety hazards for which reliable protection is crucial. This article analyses historical data and presents a novel design that easily integrates with data storage units of RMPV systems to automatically process real-time data streams for reliable supervision. Dominant Transformed Components (TCs) are online extracted through multiblock Principal Component Analysis (PCA), most sensitive components are selected and their time-varying characteristics are recursively estimated in a moving window using smooth Kernel Density Estimation (KDE). Novel monitoring indices are developed as preventive alarms using Kullback-Leibler Divergence (KLD). This work exploits data records during 2015–2017 from thin-film, monocrystalline, and polycrystalline RMPV energy conversion systems. Fourteen test scenarios include array faults (line-to-line, line-to-ground, transient arc faults); DC-side mismatches (shadings, open circuits); grid-side anomalies (voltage sags, frequency variations); in addition to inverter anomalies and sensor faults